3-1/2-8 NPSC NPSC (straight, couplings) Internal Thread Specifications

3-1/2-8 NPSC · 3.500-8 NPSC

ASMESTD: ASME B1.20.1SOURCE: Table 4 · p. 14TYPE: Internal (nut/tapped hole)CLASS: —SERIES: NPSC (straight, couplings)TAPER 1:16
Major diameter
4.0005 – 3.9699
max – min, at the gage plane
Pitch diameter
3.9005 – 3.8771
max – min, at the gage plane
Minor diameter
3.8077 – 3.777
max – min, at the gage plane
Pitch
0.12500
8 threads per inch

Thread profile

any plane (straight)thread axisD1 = 4.0005–3.9699major dia (root)E1 = 3.90050–3.87710pitch dia, basic 3.88881K1 = 3.8077–3.7770minor dia (crest)P = 0.1250060°⟂ axis30°crest flat = 0.0047–0.0090crest truncation 0.0041–0.0077root flat = 0.0047–0.0090root truncation 0.0041–0.0077H0.108253h0.100000 max0.092750 minstraight thread: pitch line parallel to the axis, bisector ⟂ axisinternal thread (female)

Internal profile over three pitches at the gage plane, drawn at maximum material (sharpest crest, flattest root); hatched bands are the truncation zones. Diameters shortened.

Thread length, taper and gage planes

faceE 3.8771–3.9005FEMALE · 3-1/2-8 NPSCtrue scale (lengths and diameters); axis below, not drawnfull thread 0.3750 (3.00 thd), desired min

Lengths, taper and gage planes to scale; diameters shortened. D and K at the planes are calculated with the mean truncations.

Limits of size, class —

DimensionBasicMaxMinTolerance
Major diameter D1Root of the internal thread4.00053.96990.0306
Pitch diameter E1Straight thread: the limits apply along the whole length3.888813.90053.87710.0234
Minor diameter K1Crest of the internal thread3.80773.7770.0307
Allowance esNone: taper threads are made up to interference (NPT/NPTR); NPSC uses sealant—
Crest truncation fcTable 1 (both threads)0.0077500.004125
Root truncation frTable 1 (both threads)0.0077500.004125
Crest flat FcEquivalent width of flat0.0090000.004750
Root flat FrEquivalent width of flat0.0090000.004750

Dimensions in inches. Values are those of the standard (ASME B1.20.1); calculated cells follow the standard’s formulas. Where the standard prints a value that differs from its formula, the printed value is shown with a note.

Taper, lengths and gaging

Taper, gage and sealing paras. 3, 5; Tables 1, 3

Taper on the diameter T
none (straight)
Half apex angle of the pitch cone β
0 °
Lead angle at the basic PD λ
0° 35′
Gaging method
NPT L1 plug gage or L1 internal indicating gage (para. 4.2)
Gaging tolerance
±1-1/2 turns
Gaging position
Gaging notch of the NPT L1 plug flush with the face of the coupling
Sealing
Pressure-tight with sealant, made up with an NPT external thread (paras. 1.4, 4.1)

NPSC: engagement with an NPT external thread Table 4

NPT hand-tight at the NPSC PD min, from the small end
0.6336 in
NPT hand-tight at the NPSC PD max, from the small end
1.0080 in

L1 plug and ring gages Tables 8 and 9

Plug gage major dia at the E0 plane
3.92075 in
Plug gage major dia at the gaging notch (E1)
3.97207 in
Plug gage major dia at the large end (E2)
3.99888 in
Gage pitch dia at the E0 plane
3.83750 in
Gage pitch dia at the gaging notch (E1)
3.88881 in
Gage pitch dia at the large end (E2)
3.91563 in
Ring gage minor dia at the E0 plane
3.75425 in
Ring gage minor dia at the gaging notch (E1)
3.80556 in
Thickness of the L1 ring or gage elements
0.8210 in
Working gage crest truncation
0.012500 in
Maximum standoff between plug and ring gages
0.059 in

Working gage tolerances Table 7

On the pitch diameter ±
0.0005 in
Lead, plugs / rings
0.0004 / 0.0005 in
Half angle ±, plugs / rings
7 / 10 min
Taper, plugs / rings
0.0010 / 0.0014 in
Major dia of plugs
0.0016 in
Minor dia of rings
0.0016 in
Total cumulative tolerance on the PD, plugs / rings
0.00158 / 0.00211 in

Notes

  • Table 4 Note 1: the actual PD of the straight tapped hole will be slightly smaller than the value given when gaged with a taper plug gage (para. 4.2.1). PD sizes correspond to the gaging tolerance of 1-1/2 turns large or small of NPT E1 (para. 4.1.2). Caution (p. 14): when tapered gages are used in straight threads, nonuniformity of gage wear is a particular problem; check the gages directly in addition to checking against a master. NPSC is internal only; the mating external thread is NPT (para. 4.1).

Mates

3-1/2-8 NPSC takes a thread of the same standard at the same size and pitch. The standard mating external thread is class Std. Check the fit with the standard pair →

Working out the mating options…

Different pitch or a different thread family never mate; the fit check runs over both tolerance zones.

Related thread sizes

Same diameter other pitch, and neighbouring sizes

All values for 3-1/2-8 NPSCevery column of the workbook row
All values of the workbook row 3-1/2-8 NPSC
Designation3-1/2-8 NPSC
Decimal designation3.500-8 NPSC
Threads per inch8
Thread formStraight
SeriesNPSC
Series nameInternal Straight Threads in Pipe Couplings
External / internalInternal
Class—
Nominal pipe size3-1/2
Pitch P (in.)0.12500000
O.D. of pipe D, basic major dia (in.)4.000
Size category (Table 3 group)2-1/2 and larger (8 TPI)
Source tableTable 4
Printed page14
Where the diameter limits applyStraight thread: the limits apply along the whole length
Major dia max (in.)4.0005
Major dia min (in.)3.9699
Major dia tolerance (in.)0.0306
Major dia statusCalculated: PD limits of Table 4 with Table 1 truncation limits (para. 4.1.2)
Basic pitch dia at gage plane E1 (in.)3.88881
Pitch dia max (in.)3.9005
Pitch dia min (in.)3.8771
PD tolerance (in.)0.0234
Minor dia max (in.)3.8077
Minor dia min (in.)3.777
Minor dia tolerance (in.)0.0307
Minor dia statusMin printed (Table 4 col. 4); max calculated from PD max and Table 1 truncation
Allowance sourceNone: taper threads are made up to interference (NPT/NPTR); NPSC uses sealant
Root radius max (in.)not given in the standard
Root radius min (in.)not given in the standard
Lead / angle / taper sourceNot given in the standard for straight threads
Lead angle at basic PD (deg)0.586207
Lead angle (deg min)0° 35′
Tensile stress area As (sq in.)not given in the standard
Thread angle (deg)60
Flank angle (deg)30
Sharp V height H (in.)0.1082532
Thread height h max (in.)0.10000
Thread height h min (in.)0.09275
Crest truncation min (in.)0.004125
Crest truncation max (in.)0.007750
Root truncation min (in.)0.004125
Root truncation max (in.)0.007750
Crest flat min (in.)0.004750
Crest flat max (in.)0.009000
Root flat min (in.)0.004750
Root flat max (in.)0.009000
Sweep cut: start diameter (in.)3.777
Sweep cut: tip diameter (in.)3.97710
Sweep cut: depth (in.)0.100050
Sweep cut: profile width at start diameter (in.)0.120250
Sweep cut: tip flat (in.)0.004750
Sweep cut: start diameter isMinor dia min (hole); straight
Taper half-angle β (deg)0
Taper on diameternone (straight)
Gaging methodNPT L1 plug gage or L1 internal indicating gage (para. 4.2)
Gaging tolerance (turns)±1-1/2 turns
Gaging limit large (turns)1.5
Gaging limit small (turns)1.5
Basic gaging positionGaging notch of the NPT L1 plug flush with the face of the coupling
SealingPressure-tight with sealant, made up with an NPT external thread (paras. 1.4, 4.1)
PD min by formula E1 − 1.5 × 0.0625/n3.8771
PD max by formula E1 + 1.5 × 0.0625/n3.9005
Minor dia min by formula PDmin − (H − 0.066P)3.777
NPT external hand-tight at NPSC PD min, from small end (in.)0.6336
NPT external hand-tight at NPSC PD max, from small end (in.)1.0080
Gage: plug major dia at E0 plane (in.)3.92075
Gage: plug major dia at E1 gaging notch (in.)3.97207
Gage: plug major dia at E2 large end (in.)3.99888
Gage: pitch dia at E0 plane (in.)3.83750
Gage: pitch dia at E1 gaging notch (in.)3.88881
Gage: pitch dia at E2 large end (in.)3.91563
Gage: ring minor dia at E0 plane (in.)3.75425
Gage: ring minor dia at E1 gaging notch (in.)3.80556
Gage: thickness of L1 ring or gage elements (in.)0.8210
Gage: working gage crest truncation (in.)0.012500
Gage: root must clear 0.0381P width (in.)0.004763
Gage: plug major at E0 by formula E0 + (H − 2·trunc)3.92075
Working gage tol. on PD ± (in.)0.0005
Working gage tol. lead, plugs (in.)0.0004
Working gage tol. lead, rings (in.)0.0005
Working gage tol. half angle, plugs ± (min)7
Working gage tol. half angle, rings ± (min)10
Working gage tol. taper, plugs + (in.)0.0010
Working gage tol. taper, rings − (in.)0.0014
Working gage tol. major dia, plugs − (in.)0.0016
Working gage tol. minor dia, rings + (in.)0.0016
Working gage total cumulative tol. on PD, plugs (in.)0.00158
Working gage total cumulative tol. on PD, rings (in.)0.00211
Max standoff between plug and ring gages (in.)0.059
Check against formulasOK
NotesTable 4 Note 1: the actual PD of the straight tapped hole will be slightly smaller than the value given when gaged with a taper plug gage (para. 4.2.1). PD sizes correspond to the gaging tolerance of 1-1/2 turns large or small of NPT E1 (para. 4.1.2). Caution (p. 14): when tapered gages are used in straight threads, nonuniformity of gage wear is a particular problem; check the gages directly in addition to checking against a master. NPSC is internal only; the mating external thread is NPT (para. 4.1).
Lookup key3-1/2-8 NPSC · Internal

ASME B1.20.1: Pipe Threads, General Purpose, Inch. Source: workbook data (2026-10-11). Confirm against your licensed copy of the standard before use.